The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Do not continue use of the winch until the battery is completely run down. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Thanks for your help. When unpacking, make sure that the product is intact and undamaged. It also comes with an adapter plate that anchors the winch to the trailer ball. Best Badland Winch Remote For Replacement. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Owner's Manual & Safety Instructions (PDF) Item 63770; Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. I would like to get this other one working and install it on my trailer . i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. It is in the signature Mile Marker orange and black color. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Frequency (hz)315 Mhz. This does not influence the price or reviews. Do not power the hook all the way into the fairlead to prevent damage. Badland does not have a very wide variety of products as Warn or Smittybilt. Do you agree that the items listed are perfect for the Badland 2500 lb winch? The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Broken strands of wire rope will be sharp. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Do not wear loose clothing or jewelry, as they can be caught in moving parts. We may earn a small commission from affiliate links and paid advertisements. Copyright 2017 by Harbor Freight Tools. Has anyone else been successful in finding replacement parts ? Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Fairlead: 2. Recoil the wire rope back into the winch under at least 500 lb. Please familiarize yourself with the operation of your winch before using it. The winch still works, but all of the electronic components got corroded by moisture. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Always wearheavy-duty leather gloveswhen handling the winch. Badland winches are known for durability, fair price, and easy maintenance. The same thing happened to my replacement winch. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Required fields are marked *. Mounting the Winch. It offers safer off-roading, fun, and endurance in the toughest conditions. Next, mount the unit at the bumper of your vehicle. Your email address will not be published. Badland has invested a lot of thought into manufacturing this product. Wear restrictive hair covering to contain long hair. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. I just bought another Bad Lands 2500 and replaced it on my Polaris. Synthetic ropes are lighter and flexible than steel cables. But it is super strong. It is permanently damaged and must not be used. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Follow the instructions thoroughly for making your winch install as easy as possible. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Please read our review on this wired remote switch. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Good thing that there are winch manufacturing companies that do that. Do not route electrical cables near sharp edges or parts that will move or become hot. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. 1. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. (Wire rope enters/exits at the top. Failure to do so can result in serious injury. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Some customers report that this product overheats. Visit our website at: http://www.harborfreight.com Move the Clutch Handle to the Engaged position. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. The design of the model's housing is weather-resistant and high-impact. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Do not slide wire rope through hands, even with gloves on. These include: IP66 Rated Weatherproof Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Use a spotter to assist you in assuring that it is safe to operate the winch. Do not use damaged equipment. The wireless remote controller will act as a receiver for the wireless remote. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. The relay clicks when the out switch is Activated. When you buy through links on our site, we may earn an affiliate commission. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Attach the black Battery Cable directly to the negative terminal of the battery. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Stay out of the direct line that the wire rope is pulling. Oversized item: cannot be shipped to Alaska or Hawaii. The two black wires are on the far right and far left of the red wires. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Connect red wire to positive battery terminal and black wire to negative battery terminal. The winch still runs. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Just have to look up or call customer service. It reduces the load on the winch, allowing it to work longer with less heat buildup. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. I bought a 12000 zxr last year but never opened it until yesterday. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. It is used to alert you to potential personal injury hazards. The book said relay. Run in short bursts without load until completely dry. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. When installing your solenoid, minimize the cable length by keeping close to the winch. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. BADLAND ZXR 12,000 lb. It stops the cable from rolling back to prevent accidents and injuries. How to Install a Badland ZXR 12000 Lb. The company offers a 65-feet long cable with this product. Badland 63770 ZXR 12000 lb. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Save my name, email, and website in this browser for the next time I comment. Handlebar Control Switch: 3. This makes it ideal for outdoor use, especially in humid and rainy climates. I cant seem to find a parts listing for the plastic box with cover. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Do not operate the winch at extreme angles. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Press the remote ON switch until the blue light blinks. Use supplied power cords and wire rope listed in manual only. , connect the remote control box to the solenoid box. The illustrations to the right show how a kink forms. The first time was on warranty. The body of the winch is entirely dust and waterproof. I do a review and install some new parts. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Badland Zxr 12000 Winch Wiring Diagram Keep at least 5 full turns of wire rope on drum. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. But this is a constant danger for all off-road drivers out there. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Inspect before every use; do not use if damaged or parts loose. The mounting plate must be rated to at least the Winch's capacity. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Examine the wire rope. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Always take extra caution when installing any parts. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Since there are no 3000 lb winches listed, which electronics should I try? COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. The listed breaking point is 4600 lbs. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Do not lift items vertically or use for aircraft purposes. This enables better control of the winch in unexpected situations. The average winch that can bear this much load costs around $300 to $500. This step is necessary to ensure your safety while using the unit. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Lubricate the wire rope occasionally with a light oil. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. The red wire is connected from the solenoid box to the battery positive side. Winching with a vehicle s transmission in gear or park may damage the transmission. It is easy to install this device. Battery weak, recharge. I haven't been planning on getting a winch in the near future, but the price is intriguing. The sharp borders help the cable from getting damaged. Allow to drain and dry. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Secure the solenoid assembly in place with mounting screws. Mounting location and hardware must support winch and load. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. The wireless remote controller will act as a receiver for the wireless remote. 120 volt Badland Winch. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Do not power the hook all the way into the fairlead or winch. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Badland APEX 12000 Winch Installation & Instructions Manual: Download. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Disconnect power to winch and allow it to cool completely before service. Drill holes appropriate for the hardware at the marked locations. To operate the winch, plug the remote into the socket connector. Is there a replacement spool drum? It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. It may not display this or other websites correctly. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Could you tell me where to locate info for this part and price. Please read our review of this wireless remote switch. Repair or replace solenoid. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). I need cable information to replace csble . It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Spooler would not engage after that it was just in free spool mode. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. If problem persists, a qualified technician needs to check and repair. The drum or spindle broke on the side closest to the motor. To use the wired remote control, attach the Move Clutch Handle to the Released position. The blue indicator light in the remote indicates the remote is ready to use. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. You may need a plastic encasing to secure your circuit breaker from water and dust. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Do not use the winch even if minor damage appears. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. However, the brand does not provide winch accessories as widely as other winch brands do. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. The wireless remote controller will act as a receiver to operate the wireless remote. Only use a 12V automotive (or equivalent) battery, in good condition. Replacement Parts in Stock. Shop products from small business brands sold in Amazons store. This is the safety alert symbol. Badland Zxr 12000 Winch Wiring Diagram Database. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. You should keep in mind the following points before buying this product. Non-skid footwear is recommended. Do not use winch in overwind orientation. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Thanks Clarence. They are appropriately priced, and are easy to install. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. We recommend giving the device some rest in between and letting it cool off. Thanks. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. A clicking indicates proper activation. Anything below IP67 is prone to damage from rain and submerge. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. What is the Badland ZXR 12000 Lb Winch Best For? Circuit Breaker: Benefits Of Badland Winches: The winch's internal mechanism is permanently lubricated. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Fingers may be caught and get pulled into fairlead or drum. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. It is affordable yet features extreme power and efficient, advanced design. I have a badlands 12000 lb capacity winch. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Do not exceed the angles shown in Figure B for a roller fairlead. Just imagine how good quality their products are if the military uses them. They are perfect Badland 2500 winch parts. If you are buying a winch for the first time, there will be several queries in your mind. Connect the black ground battery cable directly to the batterys negative terminal. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. I cant find a model number, but there is an Item Number #68145 on the label. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion.
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