It was not simple, very technical, and if followed scrupulously was safe. You do not. The general design you choose may have more to do with available materials. Copper would be fine, to a point so would bronze but not steel. To mount the burner a pipe nipple was tapped and welded to the forge bottom. I used a pot that was a good size to trace out the size of the opening. Once the refractory is dry, it needs to be cured. Step 3: The Forge Body. A forge allows the craftsman to change properties of metal such as its hardness, shape, and strength as a project dictates. Important Warning: Do not attempt this Instructable if you do not have experience with propane and how it burns. Using soft firebricks to make a rectangular chamber, then wrapping it in 2 layers of Kaowool makes a cube that fits perfectly in the 13 inch diameter pot. I built a propane forge, but instead of cutting an old propane cylinder, I used a stainless steel cooking pot: https://www.amazon.com/gp/product/B000E62GRU. For Christmas I am getting my husband all the supplies he needs to build a forge! Make a propane-powered forge in your garage and get your hammer and anvil ready. 4.) Latest. Make a propane-powered forge in your garage and get your hammer and anvil ready. To build a coal forge, you’ll need 2 stainless steel sinks to use as the base and 10 steel pipes to build a metal stand. How I made a propane gas forge for blacksmithing including the parts, dimensions, the assembly, welding, and first fire-up. How to Build a Propane Forge Burner: In this Instructable I show how I was able to build a propane burner/torch from scratch using common plumbing fittings from Home Depot or hardware stores. Environment. 3 years ago. Building your own propane blacksmith forge is a great way to work with metal at home on a budget. Depending on how often you want to use your forge, propane might end up being quite expensive. If you are not comfortable around propane do not attempt this. The "U" bracket assembly is held in place with by the flat steel stock in the square tubing with the tapped bolts. I notice that it heats up quicker and uses less fuel than a previous forge using a regular kiln refractory (don't remember the type). i work in the water industry so can get hold of fair size pipe 250-300mm in diameter Apr 21, 2017 - Explore Martin Moldovan's board "propane and coal forge ideas/plans" on Pinterest. Along with a couple of coats of refectory cement. Yes; try using a tank that is 12 inches in diameter for optimal results. Propane is poisonous. Choose a fuel for your forge. Jul 31, 2018 - Explore Frank Brauer's board "Propane Forge plans" on Pinterest. The blanket in the forge compresses so the ceramic back wall was held in place by friction. To figure out what min. I made it in my spare time and the build spanned 2 months. But it's so amazingly rewarding when you get something done. I did later cut a rectangular hole in the lid of the pot to cover the front - but this is not really necessary. The consistency should be like thin pancake batter. The forge body cylinder can be made from old Freon tank or a 20 pound propane tank. I am 100% going to make something like this. This tool allows me more freedom to work with metal in my making adventures. All tip submissions are carefully reviewed before being published, Wear gloves when you can. In addition, it’s relatively large and suitable for big projects. The forge is ready to be used. wikiHow is a âwiki,â similar to Wikipedia, which means that many of our articles are co-written by multiple authors. More Diy. Propane Gas Forge: Gas/propane forge is one of the newest introductions to blacksmithing. How to Build Your Own Forge A forged knife is made from a single bar of steel, heated and then hammered into shape, Creating a knife forge involves a box to hold heat and a burner to apply heat, which can be done in different ways, although creating a propane-powered forge … After youâve set up your propane forge, test the gas lines for leaks using soapy water to make sure itâs safe. The forge body cylinder can be made from old Freon tank or a 20 pound propane tank. I'll leave it to your imagination to add the feet to what ever tank or tube you use, suggestions are some large bolts or weld on some tubing. It could potentially melt the steel, if it gets hot enough. You could die if you don't treat it as such. This American-made, double-furnace forge can give you up to 2300F heat and comes with a 0-30 psi regulator. It was great having everything in the kit made to fit a 9kg gas bottle./ This small gas forge will give you the heat to do anything when combined with the right hammer and anvil set. The board is a rigid ceramic board and will be used for the opening and back wall of the forge, thickness is 1". What temperature can this forge get to? The dragon on to p of the forge was originally 1â square. But best to use it on non flammable area and outside. The circumference of the forge was measured and then the blanket was cut to size. Of the two types, propane forges are trickier to build and can be considerably more dangerous. Propane is much more space efficient and cost effective in my situation. There are a few choices for the refractory lining, I am using ITC-100 HT which looks like a cement/mortar, however it can with stand extremely high heats. I have scrounged a 5 gallon air compressor (see Forge Body) and landed some free ceramic blanket from my local refractory wholesaler, so my build will be a cylinder shape. I have a whole aluminum beer cage. This is so so cool. Hope that helps. on Step 12. Do NOT light a burner at the air choke. Introduction to the Propane Forge Build In this post, I am going to walk through the highlights on how I went about building my propane forge. Of course I used a respirator while working with the fibre. 1 year ago A compass could be used as well. forge the fire box, or volume of space inside the forge, should be no more than 350 cubic inches or you could add additional burners. Make a tentative plan. Can I use an old water tank to make a forge? You could make a door from ceramic wood and a metal brackets. With two vertically placed burners, this propane forge ensures that your workpiece is heated evenly by providing maximum exposure to flame and a fast heating rate. A tutorial on building a charcoal blacksmith forge from an old propane grill. Here is a list of the main tools used, some may not be listed. How to Make a Metal Forge. For more tips, including some fun experiments to do in your homemade forge, read on! You just need an ignition source to start the propane. Not sure but I think a full 20lbs tank of propane would last around 5-6 hours of constant use. The nipple was then welded to the tank, if you don't have access to a welder, another option is the tube can be brazed to the tank. Kaowool is a fireproof insulator, so your forge holds heat. Both types are relatively simple to build, but for my needs, a propane fueled forge is the only option. See pic. Therefore, if you donât have enough propane gas experience, donât attempt to make one. Did you place the metals to be melted inside the Propane Forge when it is "cold" or else after the Propane is "hot" and at high temperature? Step 2: Materials and Tools Used. When you have these supplies, use a power saw to make 4 legs of equal length out of the steel pipes as well as 4 pieces of steel to hold the legs together. True there is cold and hot forging, but you will never get the strength that hot forging produces in steel. I have used a steel pipe I found at the scrap yard that worked very well. See more ideas about forge burner, gas forge, propane forge. The propane bottle is removed and place away from the forge when in use. It labels the plumbing parts. Blown forges need a certain amount of velocity to keep the flame inside of the forge and out of the burner. I don't know how the furnace, or oven, has taken on the name as "forge" so much. Run the forge at a lower temperature for 15-20 minutes to let the ceramic fibers and refractory lining "set up". English has developed over the last 1400 years, nevertheless that's plenty long enough to make your point. You want to keep these fibers out of your lungs! This American-made, double-furnace forge can give you up to 2300F heat and comes with a 0-30 psi regulator. And then show you a budget-friendly done for you burner with regulator that is cheaper than what you can buy the parts for! on Step 6. ceramic cruicible to make small 260 Brass ingots. It's important to keep the fuel usage efficient, so the … I bought the kaowool and refractory from http://www.psh.ca the rest I found locally at the hardware store. Propane can be very dangerous, so please be very careful regarding safety issues. Steel tube or iron pipe fitting sized for the propane burner, Piece of 14 gauge or similar thickness sheet steel. Always wear safety glasses for work. 5107 ) that I bought from Harbor Freight for my forge cart, they can be bought for $23.00 on sale. If you google "kaowool" and fire clay, it will give you various resources for it. Question Propane is explosive. When he put the info out there the acceptable coating for Kaowool to reduce the possibility of airborne ceramic particulate was just the ITC 100, it has since been challenged and updated. If budget is a major concern and your forge design is smaller than 200 cubic inches (roughly) a propane bottle torch can be used. Up next, we have this propane-powered forge from Hell’s Forge. This video and instructable has been an amazing help. I've been wanting to make a forge for various metals for quite a while, and I'll definitely be referring back to this very clear and detailed instructable when I start mine. I have access to a welder so I was able to weld some parts together for this forge but if you don't have access or know how to weld, an option is you can braze the parts together or be creative and bolt things together. The bricks were placed and then cemented together using high heat stove cement. About: http://www.youtube.com/c/AndrewWorkshop, No-waste Plywood Trunk With Lid Storage and Walnut Trim, Airtank or freon tank or propane tank or steel tube (for the container), at least 10" wide. Witch is a little longer and the inside diameter then the air tank. For the isolation I use ceramic fibre and fire cement. Books on blacksmithing, propane burners, and gas forges are available that are not too expensive and offer sound, tested, and cited material on how to build and operate a gas forge. I use the propane forge on a work stand. A piece of flat steel stock was bent and welded to the "U" bracket. Metal scales when heated up, and the scale falls off when being worked with. Up next, we have this propane-powered forge from Hellâs Forge. This article has been viewed 204,163 times. There are other pictures under Customer Feedback on www.hybridburners.com. It had very good detailed instructions on making a forge out of propane tanks. Larger industrial size tanks can run units with two or four burners. I don't have answers for your other questions. Here is an in depth build of â¦ The picture depicts a dolly style forge cart which holds the propane underneath with tool storage. To light the forge, use a long BBQ lighter and put the flame near the burner nozzle inside the forge. It was great having everything in the kit made to fit a 9kg gas bottle./ It is not that hard to make. How much or what volume of Propane Gas is used to heat up your Propane Forge during an average use? Construction of the Freon Tank Mini-Forge So You Want to Forge a Sword. are there any plans availible that i could build from i live in Bristol in the UK so was wondring not only what other components i need but also fittings etc as was thinking of a propane fired forge, i would also like to build a fair size one as well. Is the a formula for the inside diameter and length. https://www.popularmechanics.com/home/how-to-plans/how-to/a4087/how-to-make-a-forge/, https://www.youtube.com/watch?v=hqFDRBZZPWQ, https://www.popsci.com/diy/article/2009-11/build-your-own-propane-forge/, https://www.dummies.com/home-garden/home-improvement/kitchen-bath-remodeling/how-to-check-for-gas-line-leaks/, https://www.youtube.com/watch?v=8RNVp-u10_U, consider supporting our work with a contribution to wikiHow.